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You'll want to avoid using any type of rotary cutter. You want to use some type of drag knife.
I don't know off the top of my head what max cut depth is on the ones currently available, but that would be the way to go. If none of them cut a full 3/4, it may be possible to scribe as deep as you can with the knife, then finish out the cuts by hand - not ideal, but it may be the only choice unless you want to make your own knife that can go deep enough.
Keep in mind, the higher the durometer, the tougher it is going to be to get through. Maybe one of the knife guys can chime in and offer their perspective. Thanks for the info. Brady, the customer is cutting it with a razor knife right now. He is trying to get away from that. Jerry, this material is used in barns also but that is not the use from this application. I may try it.
Dana, that would be interesting but the material is in 48'x96' sheets. I would need an industrial freezer.;) Andy B. Sounds like an application for our drag knife. There is not enough depth with a standard blade, but someone with a dremel tool could easily make it happen by cutting a custom blade.
We have been experimenting a bit with non standard blade shapes in the D2 in order to alter the cut characteristics. Utility knife blades are quite easy to cut with a dremel and cut off wheel.
If you have a sample of the material, I'd be happy to do some test cutting if you need a proof of concept. My only real concern lies in the depth and the force required to pull a blade through 3/4in thick material. The guys at work cut it on our shear in the tinshop. On the job, they'd roll it up and cut it with a bandsaw. This was papermill belt material, lots of nylon fiber sandwiched between two surfaces of rubber.
Relatively soft stuff, maybe like a four wheeler tire. I'm coming up with nothing so far as the bot goes, but I'd probably try coming at it with a side-cutting bit rather than ramping down into it. Leave a skin and finish up with a razor knife.
No idea why I think that'd work, it's just something I'd try. In your description you say they cut it with a panel saw. That says to me that they were making just straight cuts. Why not take it to a metal shop that has a metal press (The thing that looks like a guillotine) and have them cut it with that? If it can cut a piece of steel, i'd imagine rubber would be a no brainer for them:confused: That's a Shear, brother.
There's all different kinds. Some just cut thin stuff, some can cut plate steel and expanded metal like it's butter. The thickest stock I ever saw cut was 1/2' plate.
That machine was supposed to cut up to 1' material. I'd like to watch that!!!:). I have bought strips of rubber, that are cut from a sheet. They used a tool with a spinning disc that had well polished sides and a knife edge. Think of a spinning pizza cutter.
Brady's drag knife approach makes sense. Spraying with a lubricant would help. Freezing it would allow a rotary cutter to work.
And, thinking of someone other than myself running from large freezer to bot with a large, brittle sheet of rubber; well, that would make me feel better about some of my antics over the years. But, if you're tempted to freeze, here's my 2 cents worth: get a metal channel to lay over the cut. Fill it with dry ice, move it over to next location, while cutting the first.
I have bought strips of rubber, that are cut from a sheet. They used a tool with a spinning disc that had well polished sides and a knife edge. Think of a spinning pizza cutter. Brady's drag knife approach makes sense. Spraying with a lubricant would help. Freezing it would allow a rotary cutter to work. And, thinking of someone other than myself running from large freezer to bot with a large, brittle sheet of rubber; well, that would make me feel better about some of my antics over the years.
But, if you're tempted to freeze, here's my 2 cents worth: get a metal channel to lay over the cut. Fill it with dry ice, move it over to next location, while cutting the first.